This document shows how to properly construct a Crossover network cable. This cable can be used to directly connect two computers to each other without the use of a hub or switch. The ends on a crossover cable are different from each other, whereas a normal 'straight through' cable has identical ends. Their uses are shown in the following diagram.
- Typically the ports on a hub are MDIX ports. This allows the machine at the other end to utilize its MDI Port (which is what typically a NIC card uses) without the need for a crossover cable. When I say that the ports on the hub are MDIX ports, what I mean is that one of the functions of the hub is to automatically perform the crossover functions, which are required to properly align the cables with each other. When no hub or switch is used, your cable itself must physically perform these crossover functions.
To expand on this a little, when using a hub or switch, the Transmit wires on the workstation need to be connected to the Receive wires on the hub; likewise, the Receive wires on the hub need to be connected to the Transmit wires on the workstation. But if you remember what we stated earlier - cables which are run from PC to Hub are 'straight through' type cables. This is because the hub is providing the required crossover functions internally for you. Thus, when you connect two machines together without the use of a hub or switch, a crossover cable is required - because both 'ends' are essentially the same - a NIC Card. The crossover function must take place somewhere, and since there is no hub or switch to do it for you, the cable must. - Now that we know what a crossover cable is for, let's talk for a few about types of cabling. The two most common unshielded twisted-pair (UTP) network standards are the 10 Mbit (10BASE-T Ethernet) and the 100Mbit (100BASE-TX Fast Ethernet). In order for a cable to properly support 100 Mbit transfers, it must be rated Category 5 (or CAT 5). This type of low loss extended frequency cable will support 10 Base T, 100 Base-T and the newer 100VG-AnyLAN applications. Other types of cabling include Category 3 which supports data rates up to 16 Mbps, and Category 1 which only supports speeds up to 1Mbps. The cable we are about to make is considered Category 5, and will work on both 10 Mbit and 100 Mbit systems, assuming all components used (cables and jacks) are rated for Category 5.
What you need Cable
- Be sure the cable(s) you are using is properly rated for CAT 5. It should state clearly on the jacket of the cable, what it is rated at. One option that you have when selecting your cable is to use a pre-made normal 'straight through' cable, and simply whack off one of the ends, and replace with a new "Crossed Over" end. For the purpose of this article, though, we aren't going to go that route. We are going to make the whole thing from scratch - using bulk CAT 5 cable.
Connectors - Crossover cables are terminated with CAT 5 RJ-45 (RJ stands for "Registered Jack") modular plugs. RJ-45 plugs are similar to those you'll see on the end of your telephone cable except they have eight versus four contacts on the end of the plug. Also, make sure the ends you select are rated for CAT 5 wiring. There are also different types of jacks which are used for different types of cabling (such as Solid Core wire). Make sure you buy the correct jacks for your cabling.
Crimper - You will need a modular crimping tool. My advice on what brand to get? Well, I really don't have a preference at this point, but make sure you buy a good one. If you spend about 40 to 50 bucks, you should have one that will last ya a lifetime. Spend 10 to 20 bucks, and you might be able to make a few cables with it if you're lucky. You definitely get what you pay for when it comes to crimpers!
Stripper - No I'm not talking about what Spot had at his bachelor party, I am talking about a tool to strip the ends off the wires you pervert! There are several specialized tools, which can be used to strip the jackets off of cabling. If you do not have access to one of these tools, cautious use of a razor blade or knife should work just fine - but keep in mind if you go the razor blade / knife route, extra special care must be used as to not damage the wires inside the jacket.
Cutters - You need a pair of cutters that will allow you to cut a group of cables in a straight line. It is very important that all the wires are the same lengths, and without proper cutters, this can be a difficult task.
Creating a crossover cable
To make a crossover cable, you use two different wiring orders for each end. On one end use the standard color order: White/Orange-Orange,White/Green-Blue,White/Blue-Green,White/Brown-Brown (See picture on the right).
Clue: It doesn't really matter what you do with the brown and blue pairs since only the orange and green pairs are used for standard network data transmission.
For the other end, switch the location of the orange and green pairs (so you switch white-orange with the white-green, and switch the solid orange with the solid green giving you the color order: White/Green-Green,White/Orange-Blue,White/Blue-Orange,White/Brown-Brown.
Doing the deed
1) - Start by stripping off about 2 inches of the plastic jacket off the end of the cable. Be very careful at this point, as to not nick or cut into the wires, which are inside. Doing so could alter the characteristics of your cable, or even worse render is useless. Check the wires, one more time for nicks or cuts. If there are any, just whack the whole end off, and start over.
2) - Spread the wires apart, but be sure to hold onto the base of the jacket with your other hand. You do not want the wires to become untwisted down inside the jacket. Category 5 cable must only have 1/2 of an inch of 'untwisted' wire at the end; otherwise it will be 'out of spec'. At this point, you obviously have ALOT more than 1/2 of an inch of un-twisted wire, but don't worry - well take care of that soon enough
3) - Up to this point, things have been pretty easy. Things will get a little bit tricky here, but don't worry, we'll get through this together. We are at a point in this article where a decision needs to be made. You need to decide which end of the cable you are making at this point in time. If you are making your cable from scratch like I am doing while writing this article, you have 2 end jacks, which must be installed on your cable. If you are using a pre-made cable, with one of the ends whacked off, you only have one end to install - the crossed over end. Below are two diagrams, which show how you need to arrange the cables for each type of cable end. Decide at this point which end you are making and examine the associated picture below.
Begin to untwist the twisted exposed wires on your cable. Use caution so that you do not untwist them down inside the jacket. Once you have all the wires untwisted begin to arrange them in the proper order based on the pictures above. This stage can be a pain in the ass, especially some of the middle wires. Once you get all the wired arranged in the proper order, make sure your wire cutters are within reach then grasp them right at the point where they enter the jacket. Make sure you keep them in the proper order! Grab your cutters now. Line them up along your prepared wires about 1/2 inch above the jacket. Be sure at this point that you are both 1/2 inch above the jacket, and that your cutters are aligned straight across the wires. You want to make a clean cut here - also make sure you don't let go of that jacket / wires!
4) - Don't worry. From this point forward things get a lot easier. Grab your jack, and begin to slide the wires into the jack. Once you get to the point where the jacket begins to enter the jack things might get a little tough, but just have some patience and hold onto those wires. It will fit in there just fine. Once it is in as far as it will go the wires should extend almost to the front of the jack, and about 3/8 of an inch of the jacket will be inside the jack. Like the pictures below.
Here are a few other things to keep in mind...
-Maximum Cable length for including connectors is 100 meters (or about 328 feet).
-Do not allow the cable to be sharply bent, or kinked, at any time. This can cause permanent damage to the cables' interior.
-Do not overtighten cable ties .
-Do not use excessive force when pulling cable through floors, walls or ceilings.
-Do not use staples to secure category-5 cable, use the proper hangers, which can be found at most hardware stores.
